Medical device & PPE
Filtration layers for masks, respirators and medical filtration components — PFE 95–99%, BFE 99%, made in Newmarket, Ontario, for customers across North America.
The problem
Your device is validated. Your media supply isn’t.
Most North American mask and medical device builders buy their meltblown layer overseas — and inherit every risk that comes with it.
- Ocean lead times — weeks on the water between purchase order and press, and longer whenever shipping is disrupted.
- Batch drift between suppliers — a regulated device is validated around its media; when the source changes, the efficiency and breathability move with it.
- Thin documentation — imported rolls often arrive with paperwork a quality auditor can't trace back to a test method.
- Supply shocks — the pandemic showed what happens when domestic devices depend on foreign media allocation.
- Requalification churn — every time the overseas source changes, the device file reopens: new samples, new testing, new sign-offs, months lost.
- No line access — you can't walk an offshore supplier's floor, audit their process, or get an engineer on the phone in your time zone.
- Tariff and currency exposure — landed cost moves with politics and exchange rates, on the one component the device can't ship without.
Every one of these costs lands after the purchase order looks cheap. The spreadsheet price of imported media never includes the requalification, the buffer stock, or the launch that slipped a quarter.
How we fix it
The meltblown layer, made in the same country as your device
Extruded in-house, in Ontario
We don’t import and resell — the media comes off our own line in Newmarket. Samples and production ship domestically, in days.
Spec held batch after batch
PFE, BFE and breathability manufactured under a third-party certified quality system, with the consistency a device validation depends on.
Documentation you can audit
Specification sheets, in-house test data and independent lab validation — a paper trail that stands up in a regulated file.
Tuned to your device, not a catalogue
PFE level 1–3 (95 / 98 / 99%), fabric weight 25–35 gsm and roll sizing set to your converting line — custom weights and widths included.
What to spec
Products for this sector
- Meltblown filter media — PFE 95–99%, BFE 99%, 25–35 gsm, rolls to your width
- Contract filter assembly — finished, potted and welded components under one quality system
Send us the device spec.
Samples ship from Newmarket — test our media against what you import today.